How Factories Engineer Eyeshadow Brushes for Different Textures

The explosion of eyeshadow textures¡ªfrombutterymattes and chunky glitters to cream-to-powder formulas¡ªhas forced factories to move beyond generic brush designs. Engineering an eyeshadow brush is now a matter ofSurface Energy” 和 “Fiber Friction.

Tailoring Fiber to Formula
For Matte Powders: These require a highPick-up” 和 “Pay-offratio. Factories use crimped fibers (fibers with microscopic waves). These waves create tiny pockets thattrapthe powder particles, allowing the user to tap off the excess before application.

For Shimmers and Metallics: Shimmers are flat, plate-like particles. A crimped fiber would shatter them. Instead, factories use straight, smooth-tapered fibers. These act like a flat shovel, picking up the metallic flakes and laying them flat on the eyelid for maximum light reflection.

For Creams and Liquids: Here, the priority is Chemical Resistance. Factories use PBT (Polybutylene Terephthalate) fibers, which do not swell when exposed to the oils and emollients found in cream shadows.

这 “DressingProcess
The secret to a high-end eyeshadow brush is thehand-dressingof the hair bundle. In the factory, skilled artisanstapthe fibers into a mold to create the shape rather than cutting them with scissors. Cutting the tips destroys the natural taper of the fiber, resulting in a scratchy feel. 一个 “zero-cutedge is the hallmark of a premium eyeshadow tool.

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